Vol 45: Considerations for Developing Pediatric Drug Products: A CMC Perspective

May 03, 2023The Pathfinder 31 Min Read

Introduction

 

Pediatric drug development can be challenging due to the unique physiology of children, safety concerns, and the limited number of clinical studies conducted in this population. Regulatory CMC (Chemistry, Manufacturing, and Controls) considerations such as dose form, excipients, dosage strength, formulation, and packaging and labeling are critical to ensure the safety and efficacy of pediatric drugs. In this blog post, we will explore these considerations and how they have been addressed in real examples, including Oseltamivir, Propofol, Tramadol, Risperidone, and Methylphenidate. Through careful consideration of these factors, drug developers can create medications that are safe, effective, and easy for children to take.

 

What is CMC?

 

Before we dive into the considerations for developing pediatric drugs from a regulatory CMC perspective, it’s essential to understand what CMC means. CMC stands for Chemistry, Manufacturing, and Controls, which refers to developing a drug from the initial discovery stage to the final product ready for distribution. The CMC process encompasses everything from the formulation and manufacture of the drug to its packaging, labeling, and testing.

Considerations for Developing Pediatric Drugs

Now that we understand CMC let’s consider the considerations for developing pediatric drugs. Pediatric drug development requires special consideration in CMC to ensure the safety and efficacy of the drug product for pediatric patients. Here are some key CMC considerations for pediatric drug development:

•    Dose Form

The dose form of medication is an important consideration when developing pediatric drugs. Children may have difficulty swallowing pills or tablets, which can make it difficult for them to take the medication as prescribed. In addition, the dose form must be appropriate for the age and weight of the child to ensure that they are receiving the correct dose of the medication.

•    Excipients

Excipients are the inactive ingredients in a medication that are added to help stabilize the drug and improve its palatability. When developing pediatric drugs, it’s important to carefully select excipients that are safe for use in children and that do not cause adverse effects.

•    Dosage Strength

The dosage strength of a medication must be carefully considered when developing pediatric drugs. Children may require lower doses of medication than adults due to differences in metabolism and body weight. It’s important to determine the appropriate dosage strength for each age group and to ensure that the medication is available in the appropriate strength.

•    Formulation

The formulation of medication is an important consideration when developing pediatric drugs. The medication must be formulated in a way that is easy for children to take and that ensures that they receive the correct dose of the medication. In addition, the formulation must be stable and effective, even when stored under varying conditions.

•    Packaging and Labeling

The packaging and labeling of medication are critical considerations when developing pediatric drugs. The packaging must be child-resistant to prevent accidental ingestion, and the labeling must be clear and concise to ensure that caregivers understand how to administer the medication properly.

 

What are some of the Challenges for developing Pediatric drugs from a Regulatory CMC perspective, and some Real Examples

 

Developing drugs for pediatric populations can be challenging from a regulatory CMC perspective due to differences in pediatric physiology, safety concerns, and the limited number of clinical studies conducted in this population. Here are some critical challenges for developing pediatric drugs and real examples of how these challenges have been addressed.

•    Dose Form and Administration

Dose form and administration can be challenging when developing pediatric drugs, as children may have difficulty swallowing pills or tablets. Liquid formulations may be more appropriate, but the excipients that formulate these liquids must be carefully selected to ensure safety in pediatric populations.

Example: One example of addressing this challenge was developing the drug Oseltamivir (Tamiflu) for treating influenza in children. The drug was initially approved in capsule form, but a liquid formulation was later developed to address the difficulty of administration in young children.

•    Excipients
Excipients are the inactive ingredients in a medication that help stabilize the drug and improve its palatability. However, some excipients may be unsafe for children due to potential toxicity or other safety concerns.
Example: One example of addressing this challenge was the development of the drug Propofol (Diprivan) for use in pediatric patients. The initial formulation contained a solvent called polyethylene glycol, which caused toxicity in some children. A new formulation was developed that did not contain this solvent, which improved the safety of the medication in pediatric patients.

•    Dosage Strength

Dosage strength is an important consideration when developing pediatric drugs, as children may require lower doses of medication than adults due to differences in metabolism and body weight. Dosage strength must be carefully determined to ensure that the medication is both safe and effective.
Example: One example of addressing this challenge was developing the drug Tramadol (Ultram) for use in pediatric patients. The initial formulation was not suitable for pediatric use, as it contained a high dosage strength. A new formulation was developed with a lower dosage strength appropriate for pediatric use.

•    Formulation

The formulation is another challenge when developing pediatric drugs. The medication must be formulated in a way that is easy for children to take and that ensures that they receive the correct dose of the medication. The formulation must also be stable and effective under varying conditions.
Example: One example of addressing this challenge was developing the drug Risperidone (Risperdal) for use in pediatric patients. The drug was initially approved in tablet form, but a new formulation was developed as a dissolvable tablet that could be easily administered to children who had difficulty swallowing pills.

•    Packaging and Labeling

Packaging and labeling are critical considerations when developing pediatric drugs. The packaging must be child-resistant to prevent accidental ingestion, and the labeling must be clear and concise to ensure that caregivers understand how to administer the medication properly.
Example: One example of addressing this challenge was the development of the drug Methylphenidate (Concerta) for use in pediatric patients with Attention Deficit Hyperactivity Disorder (ADHD). The drug was initially approved in capsule form. Still, a new formulation was developed as an extended-release tablet with a unique delivery system that made it more difficult for children to tamper with the medication.

 

Why are there more Challenges for developing Pediatric drugs in regard to CMC and Formulation

 

Developing drugs for pediatric patients poses unique challenges for CMC and formulation due to several reasons:

1.    Physiological Differences: Children’s physiology differs from adults’ in organ size, metabolism, and drug absorption. Children have a faster metabolism rate than adults, which can lead to faster clearance of drugs from their bodies, requiring dosage adjustments. These differences require careful consideration when developing pediatric drugs, including dose form, administration, and dosage strength.

2.    Safety Considerations: Children’s safety is of utmost importance when developing drugs, and certain excipients and formulations may not be safe or appropriate for use in pediatric patients. For example, some excipients used in adult drugs may not be well tolerated by children, and specific formulations may be difficult to swallow or administer.

3.    Limited Clinical Studies: Clinical trials in children can be challenging and require additional ethical considerations, resulting in limited data available for drug development. This limited data may require developers to extrapolate adult data and scale down the dosage for use in children, leading to the potential formulation and CMC challenges.

4.    Regulatory Requirements: The regulatory requirements for pediatric drugs are strict and require more extensive CMC and formulation considerations. The FDA’s Pediatric Research Equity Act (PREA) mandates that certain drugs must be studied in children to support pediatric use. These studies require careful consideration of CMC and formulation to ensure the safety and efficacy of the drug in pediatric populations.

5.    Compliance Issues: Children may have difficulty complying with medication regimens, leading to inconsistent dosing or missed doses. Therefore, formulations must be designed to ensure the medication is easy to administer, palatable, and stable under various conditions.

Overall, the unique physiological differences, safety considerations, limited clinical studies, regulatory requirements, and compliance issues make developing pediatric drugs more challenging, requiring careful consideration of CMC and formulation. Despite these challenges, developing drugs for pediatric populations is essential to ensure they can access safe and effective treatments.

 

So, What are the most common Regulatory CMC Questions that generally come up when considering developing Pediatric drugs?

 

When considering developing pediatric drugs from a regulatory CMC perspective, some of the most common questions that may come up include:
1.    What is the appropriate dosage strength and form for the pediatric population?
2.    Are there any excipients or other components that should be avoided or used at lower concentrations due to potential toxicity or other safety concerns in pediatric patients?
3.    What is the impact of differences in age, weight, and physiological development on the pharmacokinetics of the drug, and how should this be considered in the drug development process?
4.    How should data from adult studies be extrapolated to support pediatric drug development, and what additional data is required for the pediatric population?
5.    What is the impact of different administration routes, such as oral, injectable, or topical, on the safety and efficacy of the drug in pediatric patients?
6.    How should stability and compatibility be evaluated for pediatric dosage forms, considering the different storage and handling conditions encountered in pediatric settings?
7.    What are the appropriate analytical methods to assess drug quality and stability in pediatric formulations, and how should these be validated?
8.    What are pediatric drugs’ appropriate packaging and labeling requirements to ensure safe and effective use?

Addressing these questions requires careful consideration of the unique needs and characteristics of the pediatric population, as well as compliance with regulatory guidelines and requirements for pediatric drug development.

 

Conclusion

 

Developing drugs for children presents some unique challenges that must be carefully considered to ensure the medication is safe and effective. From a regulatory CMC perspective, considerations such as dose form, excipients, dosage strength, formulation, and packaging and labeling are critical to developing pediatric drugs. By carefully considering these factors, developers can create medications that are safe, effective, and easy for children to take.

Real-world examples demonstrate how these challenges have been addressed, highlighting the importance of careful consideration in developing pediatric drugs. Overall, continued research and development in this area are critical for improving the health outcomes of pediatric populations and ensuring the safety and efficacy of medications for children. Developing drugs for children presents unique challenges and considerations that must be considered to ensure the medication’s safety and efficacy. From a regulatory CMC perspective, several key factors must be considered when developing pediatric drugs. In this blog post, we’ll explore these factors and why they are so important.

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